Plastic Manufacturing Facility Dehumidifier Installation Project

To effectively address these challenges, An Trung Industries Co., Ltd. selected Kosmen's industrial dehumidification solution for its production facility. The system helps maintain stable environmental conditions, minimizes moisture absorption by plastic resins, protects molding equipment and dies, and enhances the overall stability of the manufacturing process.

Project Information

Project Overview

• Customer: An Trung Industries Co., Ltd.
• Address: An Phat High-Tech Industrial Park, Km47, National Highway 5, Viet Hoa Ward, Hai Phong City, Vietnam
• Business Type: Manufacturing Plant
• Industry: Plastics & Rubber
• Application: Condensation Prevention in the Plastic Production Area
• Installed Equipment: 02 Kosmen KM-180S Industrial Dehumidifiers
• Installation Objective: To proactively control humidity in the plastic production area, protect raw material quality, reduce product defect rates, and optimize the overall manufacturing process.

Installation of the Kosmen KM-180S Dehumidifier at An Trung Industries Co., Ltd.

Actual Results After Installation

• Maintains a stable humidity level throughout the production environment, minimizing fluctuations caused by changing ambient conditions.
• Reduces the risk of moisture absorption by plastic resins, helping preserve raw material quality before processing.
• Minimizes surface defects on plastic products caused by excessive humidity.
• Protects molding dies and production equipment, reducing the risk of operational failures.
• Ensures consistent finished product quality while lowering the number of products requiring rework or remanufacturing.
• Delivers reliable long-term performance, meeting the demands of continuous industrial production.

Kosmen Project Workflow: Survey, Consultation, Installation & Implementation

Stage 1: Understanding customer requirements

Recognizing that excessive humidity in the production area could directly affect raw material quality and the stability of the manufacturing process, An Trung Industries Co., Ltd. contacted Kosmen to seek an effective humidity control solution. In plastic resin and plastic product manufacturing, maintaining the recommended humidity level is essential to prevent moisture absorption by plastic materials, reduce production defects, and ensure a stable manufacturing process.

Immediately after receiving the customer's inquiry, the Kosmen team conducted in-depth discussions to understand the factory's current conditions, raw material characteristics, production process, and environmental requirements. Based on the collected information, Kosmen carried out a preliminary assessment of the humidity control requirements, establishing the foundation for a technical solution tailored to the actual operating conditions. This approach enables the customer to improve production efficiency while maintaining consistent product quality from the source.

Stage 2: Information collection & preliminary consultation

Kosmen collected all relevant information regarding the customer's humidity control requirements, including the production area's size, the characteristics of plastic raw materials, operating conditions, and the target environmental standards. This preliminary evaluation was conducted to identify the most suitable solution while ensuring the system would fully meet production requirements and optimize investment costs.

During the consultation process, Kosmen's technical team determined that the production area covered approximately 350 m² and required a stable relative humidity level of 45–65% RH. These findings served as critical references for the subsequent on-site survey, enabling the technical team to evaluate factors affecting dehumidification performance and develop a solution tailored to the factory's actual operating conditions.

Stage 3: Confirming the on-site survey

To ensure the on-site survey would be carried out efficiently, Kosmen and An Trung Industries Co., Ltd. jointly established the implementation plan, confirmed the survey area, scheduled the survey date, and reviewed all necessary conditions at the factory. Close coordination between both parties ensured that the survey proceeded on schedule while accurately reflecting the actual production environment.

Prior to the site visit, all technical documentation, professional measuring instruments, and inspection forms were thoroughly prepared. This critical preparation ensured the accuracy of the survey process and laid the foundation for developing a humidity control solution tailored to the factory's actual operating conditions.

Stage 4: On-sitesSurvey & technical consultation

After completing all preparations, Kosmen's technical team conducted a comprehensive on-site survey at An Trung Industries Co., Ltd. to evaluate the production environment and identify all factors that could affect humidity control performance. This important stage verified the information collected during the preliminary assessment while providing a clear understanding of the actual operating conditions, ensuring the proposed solution would accurately meet the customer's production requirements.

During the site survey, Kosmen's engineers worked directly with the customer to discuss the current production conditions, humidity control requirements, and operational challenges encountered during manufacturing. All data collected on-site was carefully analyzed and compared with the actual operating environment, providing a reliable basis for refining the technical solution. This approach ensures stable humidity control performance while meeting the specific requirements of plastic resin and plastic product manufacturing.

Kosmen Technical Team Conducts an On-site Survey at An Trung Industries Co., Ltd.

Deliverables

• Comprehensive survey and assessment of the production facility.
• Actual operating data, including temperature, relative humidity, and environmental conditions.
• Technical basis for developing a humidity control solution tailored to the factory's operating conditions.

Stage 5: Solution proposal & system layout

After completing the on-site survey, Kosmen's technical team consolidated and analyzed all collected data to develop a humidity control solution tailored to the factory's operating conditions. Based on the production area's size, target humidity level, and the characteristics of plastic raw materials, Kosmen proposed the installation of 02 Kosmen KM-180S Industrial Dehumidifiers, capable of maintaining a stable relative humidity range of 45–65% RH.

In addition to selecting the appropriate equipment, the system layout was carefully designed according to the factory's floor plan and the airflow characteristics within the production area. The installation locations were optimized to maximize dehumidification performance, ensuring consistent humidity control throughout the entire workspace while providing convenient access for daily operation, maintenance, and long-term equipment servicing.

Kosmen KM-180S Dehumidifier at An Trung Industries Co., Ltd.

Stage 6: Proposal approval & contract signing

Based on the proposed technical solution, Kosmen worked closely with An Trung Industries Co., Ltd. to review and finalize every aspect of the project, ensuring the solution fully met the required humidity control objectives while aligning with the factory's actual operating conditions. Equipment specifications, installation plans, implementation schedules, warranty policies, and technical support services were discussed transparently, allowing both parties to reach a mutual agreement before project execution.

Once all details had been confirmed, both parties proceeded with contract signing and finalized the technical documentation. This milestone marked the official commencement of the project, providing a solid foundation for implementation in accordance with the approved schedule, technical plan, and quality objectives.

Deliverables

• Approved project implementation plan.
• Completed contract and technical documentation.
• Mutually agreed installation schedule.

Stage 7: Delivery, installation & commissioning

Following approval of the implementation plan, Kosmen delivered the equipment and carried out the installation in accordance with the agreed project schedule. All installation work was performed by Kosmen's technical team in compliance with standardized procedures, ensuring the dehumidification system was positioned appropriately within the factory layout and fully met the humidity control requirements of the production area.

Throughout the installation process, the technical team also performed comprehensive inspections, system adjustments, and operational testing under actual working conditions. Once all technical parameters met the required specifications, Kosmen collaborated with the customer to complete the commissioning and acceptance process, officially handing over the system for daily operation.

Delivery of the Kosmen KM-180S Dehumidifier to An Trung Industries Co., Ltd.

Deliverables

• Dehumidification system installed according to the approved technical plan.
• Stable equipment operation with humidity control performance meeting project requirements.
• Completed acceptance report and system handover documentation.
• System fully prepared for commercial operation.

Stage 8: Operation training & after-sales service

After the system had been commissioned and placed into operation, Kosmen's technical specialists provided comprehensive on-site training based on the factory's actual operating conditions. The training covered system configuration, operating mode settings, humidity monitoring, air filter cleaning, and routine maintenance procedures to ensure stable dehumidification performance throughout the equipment's service life.

In addition, Kosmen supplied the customer with complete technical documentation, operation manuals, and warranty information, enabling efficient system management and maintenance. Beyond delivering high-quality equipment, Kosmen remains committed to long-term customer support through its comprehensive after-sales service, ensuring the dehumidification system continues to operate reliably while receiving prompt technical assistance whenever required.

Acceptance Inspection of the Kosmen KM-180S Dehumidifier at An Trung Industries Co., Ltd.

After-Sales Policy

• Technical consultation and operational support tailored to the customer's actual production requirements.
• On-site delivery and installation in accordance with the approved project schedule.
• 24-month warranty for the dehumidifier and 36-month warranty for the compressor.
• 30-day product replacement for manufacturing defects.
• Annual preventive maintenance service for industrial dehumidifiers (up to two maintenance visits).
• Special incentive policies available for large-scale industrial projects.

KOSMEN - PIONEERING HUMIDITY CONTROL & AIR QUALITY SOLUTIONS

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